CELE Strength of Materials — TorsionExam Answer Templates
Exam-style answer templates for Torsion — how to answer CELE Strength of Materials questions when Professional Regulation Commission (PRC) — Board of Civil Engineering asks about this chapter. Use these as your mental checklist on exam day.
Exam context
Professional Regulation Commission (PRC) — Board of Civil Engineering runs the Civil Engineer Licensure Examination on May and November 2026. Its Strength of Materials section sits under a "Core" weighting, and Torsion is the 2nd chapter in the 8-chapter CELE Strength of Materials rotation. The CELE passing mark is 70% weighted average, no sub-test below 50%, and the most recent 2026 paper drew about a meaningful share of questions from Strength of Materials.
Torsion - Exam Answer Templates
Proper answer writing is the bridge between knowing the material and scoring full marks on the PRC Civil Engineer Licensure Examination. In Torsion problems, examiners award marks for correct formula identification, proper unit handling, systematic step-by-step solutions, and accurate final answers. A student who understands torsion but writes a disorganized answer loses marks unnecessarily. These templates show you EXACTLY how a perfect answer looks — the precise sequence of steps, the key phrases that trigger marks, and the common errors that cost points. Study each template as a model to emulate, not just as a reference. Internalizing these structures will let you write exam-quality answers under time pressure with confidence.
Templates
Define torsion and state the formula for maximum shear stress in a solid circular shaft.
Marks
1
Topic
Torsion of Circular Shafts — Basic Formula
Difficulty
easy
Template Id
T1
Examiner Tip
For 1-mark VSA, examiners want precision in ONE sentence plus the formula — do not elaborate; extra incorrect statements can cancel the mark.
Model Answer
Torsion is the twisting of a structural member caused by a moment (torque) applied about its longitudinal axis. The maximum shear stress in a solid circular shaft of diameter d under torque T is: τ_max = 16T / (πd³).
Question Type
very_short_answer
Answer Structure
- Line 1: One-sentence definition of torsion stating 'twisting' and 'longitudinal axis' [½ mark]
- Line 2: Correct formula τ_max = 16T/πd³ with all symbols identified [½ mark]
Scoring Breakdown
Marks
1
Criteria
Correct definition AND correct formula both present
Common Mark Deductions
- Writing τ = Tc/J without specifying it equals 16T/πd³ for solid shafts loses the recognition mark.
- Omitting the word 'longitudinal' in the definition — examiners distinguish torsion from bending.
- Writing the formula with d as radius instead of diameter.
Key Phrases To Include
- twisting
- longitudinal axis
- torque
- τ_max = 16T/πd³
- polar moment of inertia
State the polar moment of inertia J for (a) a solid circular shaft of diameter d, and (b) a hollow circular shaft with outer diameter D and inner diameter d.
Marks
1
Topic
Polar Moment of Inertia
Difficulty
easy
Template Id
T2
Examiner Tip
Examiners specifically test the hollow shaft formula because students confuse it with the area formula. Write the exponent '4' clearly — '2' is wrong.
Model Answer
(a) Solid shaft: J = πd⁴/32 (b) Hollow shaft: J = π(D⁴ − d⁴)/32 Note: In the hollow formula, the inner fourth-power is SUBTRACTED from the outer fourth-power.
Question Type
very_short_answer
Answer Structure
- Part (a): Correct J for solid shaft [½ mark]
- Part (b): Correct J for hollow shaft showing subtraction of d⁴ [½ mark]
Scoring Breakdown
Marks
1
Criteria
Both formulas correct with proper subtraction in the hollow case
Common Mark Deductions
- Writing π(D² − d²)²/32 instead of π(D⁴ − d⁴)/32 — squaring differences, not subtracting fourth powers.
- Using radius c instead of diameter d in πd⁴/32 formula (correct radius form is πc⁴/2).
- Adding instead of subtracting the inner diameter contribution.
Key Phrases To Include
- J = πd⁴/32
- J = π(D⁴ − d⁴)/32
- polar moment of inertia
- fourth power
A solid steel shaft 50 mm in diameter carries a torque of 1.2 kN·m. Determine the maximum shear stress.
Marks
2
Topic
Torsion of Circular Shafts — Maximum Shear Stress
Difficulty
easy
Template Id
T3
Examiner Tip
Always show the unit conversion explicitly on its own line — examiners award a mark for the conversion step alone in 2-mark numericals.
Model Answer
Given: d = 50 mm, T = 1.2 kN·m = 1.2 × 10⁶ N·mm Formula: τ_max = 16T / (πd³) Substituting: τ_max = 16(1.2 × 10⁶) / [π(50)³] τ_max = 19.2 × 10⁶ / [π × 125 000] τ_max = 19.2 × 10⁶ / 392 699 ∴ τ_max = 48.9 MPa
Question Type
numerical
Answer Structure
- Line 1: List given data with unit conversion (kN·m → N·mm) [½ mark]
- Line 2: State formula τ_max = 16T/πd³ [½ mark]
- Line 3: Substitute values and compute numerator and denominator [½ mark]
- Line 4: Final boxed answer with unit MPa [½ mark]
Scoring Breakdown
Marks
1
Criteria
Correct formula stated AND unit conversion of torque to N·mm
Marks
1
Criteria
Correct numerical computation yielding 48.9 MPa with unit
Common Mark Deductions
- Using T = 1.2 kN·m directly without converting to N·mm gives an answer 10⁶ times too small — zero credit for the computation mark.
- Using d = 25 mm (radius instead of diameter) — answer is 8 times too large.
- Forgetting to write the unit 'MPa' on the final answer.
Key Phrases To Include
- τ_max = 16T/πd³
- N·mm
- MPa
- 48.9 MPa
Write the formula for the angle of twist θ of a circular shaft and identify each term. State the unit of θ.
Marks
2
Topic
Angle of Twist
Difficulty
easy
Template Id
T4
Examiner Tip
Examiners test whether you know θ comes out in radians — stating this explicitly always earns the definition mark even if you make a later error.
Model Answer
The angle of twist for a uniform circular shaft is: θ = TL / (JG) Where: T = applied torque (N·mm) L = length of shaft (mm) J = polar moment of inertia of cross-section (mm⁴) G = shear modulus (modulus of rigidity) of the material (MPa or N/mm²) The angle θ is in RADIANS. Convert to degrees by multiplying by (180/π) if required.
Question Type
short_answer
Answer Structure
- Line 1: Correct formula θ = TL/(JG) [1 mark]
- Lines 2–5: Correct identification of all four terms T, L, J, G with units [½ mark]
- Line 6: Explicit statement that θ is in radians [½ mark]
Scoring Breakdown
Marks
1
Criteria
Formula θ = TL/JG written correctly
Marks
1
Criteria
All symbols defined AND unit of θ stated as radians
Common Mark Deductions
- Writing θ in degrees directly without stating that the formula gives radians.
- Omitting G or confusing G (shear modulus) with E (Young's modulus).
- Writing J incorrectly as second moment of area (I) instead of polar moment.
Key Phrases To Include
- θ = TL/JG
- torsional rigidity JG
- radians
- shear modulus G
A shaft transmits 75 kW at 1 200 rpm. Determine the torque transmitted.
Marks
2
Topic
Power Transmission
Difficulty
easy
Template Id
T5
Examiner Tip
The board exam almost always specifies rpm. Memorize T = 60P/(2πN) exactly as written — it eliminates the rpm-to-rad/s conversion error.
Model Answer
Given: P = 75 kW = 75 000 W = 75 000 N·m/s, N = 1 200 rpm Formula: P = 2πNT/60 → T = 60P / (2πN) Substituting: T = 60(75 000) / [2π(1 200)] T = 4 500 000 / 7 539.82 ∴ T = 596.8 N·m ≈ 597 N·m
Question Type
numerical
Answer Structure
- Line 1: Convert P to watts (N·m/s) and state N in rpm [½ mark]
- Line 2: State formula T = 60P/(2πN) [½ mark]
- Line 3: Substitute and compute [½ mark]
- Line 4: Final answer in N·m [½ mark]
Scoring Breakdown
Marks
1
Criteria
Correct formula P = 2πNT/60 rearranged for T, with P converted to watts
Marks
1
Criteria
Correct numerical answer ≈ 597 N·m with unit
Common Mark Deductions
- Using P = 2πfT (rev/s formula) but substituting N in rpm without dividing by 60 — gives answer 60 times too small.
- Converting 75 kW as 75 N·m/s instead of 75 000 N·m/s.
- Leaving the answer in N·mm without stating the conversion.
Key Phrases To Include
- P = 2πNT/60
- T = 60P/(2πN)
- N·m
- rpm
A 40 mm diameter solid steel shaft, 2 m long, carries a torque of 800 N·m. With G = 80 GPa, find the angle of twist in degrees.
Marks
3
Topic
Angle of Twist
Difficulty
medium
Template Id
T6
Examiner Tip
Show all three steps explicitly numbered — examiners award partial credit at each step. A unit-consistent numerical answer in radians earns 2 of 3 marks even if degree conversion is wrong.
Model Answer
Given: d = 40 mm, L = 2 m = 2 000 mm, T = 800 N·m = 800 × 10³ N·mm, G = 80 GPa = 80 000 MPa Step 1 — Compute J: J = πd⁴/32 = π(40)⁴/32 = π(2 560 000)/32 = 251 327 mm⁴ Step 2 — Compute θ in radians: θ = TL/(JG) = (800 × 10³)(2 000) / [(251 327)(80 000)] θ = 1.6 × 10⁹ / (2.011 × 10¹⁰) θ = 0.07954 rad Step 3 — Convert to degrees: θ = 0.07954 × (180/π) = 0.07954 × 57.296 ∴ θ = 4.56°
Question Type
numerical
Answer Structure
- Step 1: Correct unit conversions (mm, N·mm, MPa) [½ mark]
- Step 2: Correct computation of J = πd⁴/32 = 251 327 mm⁴ [1 mark]
- Step 3: Correct substitution into θ = TL/JG giving 0.0795 rad [1 mark]
- Step 4: Conversion to degrees → 4.56° [½ mark]
Scoring Breakdown
Marks
1
Criteria
Correct formula θ = TL/JG AND correct J = πd⁴/32
Marks
1
Criteria
Correct substitution with consistent units yielding θ in radians
Marks
1
Criteria
Correct conversion to degrees: 4.56° with unit stated
Common Mark Deductions
- Using L = 2 m directly without converting to mm — gives answer 1000 times too small.
- Using G = 80 GPa = 80 in MPa instead of 80 000 MPa.
- Skipping the radian-to-degree conversion when the question explicitly asks for degrees.
- Computing J with radius c = 20 mm using πc⁴/2 correctly but then forgetting the factor — answer is off by 2.
Key Phrases To Include
- J = πd⁴/32
- θ = TL/JG
- radians
- × (180/π)
- 4.56°
A flanged bolt coupling has six 20 mm diameter bolts arranged on a bolt circle of 150 mm radius. If the allowable shear stress in the bolts is 70 MPa, find the maximum torque the coupling can transmit.
Marks
3
Topic
Flanged Bolt Couplings
Difficulty
medium
Template Id
T7
Examiner Tip
The three-step structure (Area → Force → Torque) is universal for bolt coupling problems — memorize this sequence and write it even before reading the full question.
Model Answer
Given: n = 6 bolts, d_b = 20 mm, R = 150 mm, τ_allow = 70 MPa Step 1 — Bolt cross-sectional area: A = π d_b²/4 = π(20)²/4 = 314.16 mm² Step 2 — Shear force per bolt: P = A × τ_allow = 314.16 × 70 = 21 991 N Step 3 — Torque capacity: T = P × R × n = 21 991 × 150 × 6 = 19 792 000 N·mm ∴ T = 19.79 × 10⁶ N·mm ≈ 19.8 kN·m
Question Type
numerical
Answer Structure
- Step 1: Bolt area A = πd²/4 = 314.16 mm² [1 mark]
- Step 2: Force per bolt P = Aτ = 21 991 N [1 mark]
- Step 3: T = PRn = 19.8 kN·m with unit [1 mark]
Scoring Breakdown
Marks
1
Criteria
Correct bolt area using πd²/4
Marks
1
Criteria
Correct shear force per bolt P = Aτ
Marks
1
Criteria
Correct torque T = PRn in kN·m
Common Mark Deductions
- Using diameter 150 mm instead of radius 150 mm for R — answer is halved.
- Computing bolt area using πd²/2 or πd (perimeter) instead of πd²/4.
- Forgetting to multiply by n = 6 (number of bolts).
- Not converting final answer to kN·m — examiners penalize unit omission.
Key Phrases To Include
- A = πd²/4
- P = Aτ
- T = PRn
- bolt circle radius
A shaft must transmit 75 kW at 1 200 rpm. If the allowable shear stress is 60 MPa, determine the required minimum diameter of a solid circular shaft.
Marks
3
Topic
Power Transmission and Shaft Design
Difficulty
medium
Template Id
T8
Examiner Tip
The two-step Power→Torque→Diameter pattern appears in nearly every board examination on torsion. Practice it until it is automatic.
Model Answer
Given: P = 75 000 W, N = 1 200 rpm, τ_allow = 60 MPa Step 1 — Compute torque: T = 60P/(2πN) = 60(75 000)/[2π(1 200)] T = 4 500 000/7 539.82 = 596.8 N·m = 596 831 N·mm Step 2 — Apply torsion formula for diameter: τ_max = 16T/(πd³) → d³ = 16T/(π × τ_allow) d³ = 16(596 831)/[π(60)] d³ = 9 549 296/188.496 = 50 661 mm³ d = (50 661)^(1/3) = 37.0 mm ∴ Use d ≥ 37 mm (round up to next standard size)
Question Type
numerical
Answer Structure
- Step 1: Torque from power and speed: T = 597 N·m = 596 831 N·mm [1 mark]
- Step 2: Rearrange torsion formula to solve for d³ [1 mark]
- Step 3: d = 37.0 mm with recommendation to round up [1 mark]
Scoring Breakdown
Marks
1
Criteria
Correct torque T ≈ 597 N·m from power formula
Marks
1
Criteria
Correct rearrangement d³ = 16T/(πτ) and substitution
Marks
1
Criteria
Correct final diameter d = 37 mm with note to round up
Common Mark Deductions
- Forgetting to convert T from N·m to N·mm before using it with d in mm.
- Solving for d² instead of d³ (confusing torsion with bending).
- Not stating that d must be rounded UP — safety requires the next larger standard size.
Key Phrases To Include
- T = 60P/(2πN)
- d³ = 16T/(πτ)
- 37 mm
- round up to standard size
Derive the torsion formula τ = Tc/J for a circular shaft and state all assumptions used.
Marks
5
Topic
Torsion Formula Derivation
Difficulty
hard
Template Id
T9
Examiner Tip
Long-answer derivation questions are structured around the three pillars: GEOMETRY (kinematics) → MATERIAL LAW → EQUILIBRIUM. Write these as labeled steps — examiners mark against this structure.
Model Answer
DERIVATION OF THE TORSION FORMULA Assumptions: 1. The material is linearly elastic, homogeneous, and isotropic. 2. The cross-section is circular (solid or hollow) and remains plane after twisting (no warping). 3. Plane cross-sections remain plane and rotate as rigid bodies. 4. Shear stress is proportional to shear strain (Hooke's Law in shear: τ = Gγ). 5. The angle of twist is small. Derivation: Consider a circular shaft of length L and radius c subject to torque T. Step 1 — Geometry (kinematics): For a fiber at radius ρ from the axis, the shear strain γ is: γ = ρ × (θ/L) ... (i) where θ is the angle of twist over length L. This shows γ is proportional to ρ. Step 2 — Material law: From Hooke's Law in shear: τ = Gγ Substituting (i): τ = G(ρθ/L) = (Gθ/L)ρ ... (ii) This confirms shear stress τ is LINEAR in ρ: zero at the center, maximum at r = c. Step 3 — Equilibrium (moment resultant): The torque T is the resultant of all shear-stress couples over the cross-section: T = ∫ ρ × τ × dA = ∫ ρ × (Gθ/L)ρ dA = (Gθ/L) ∫ ρ² dA Since J = ∫ ρ² dA (polar moment of inertia): T = (Gθ/L) × J → θ = TL/(JG) ... (iii) ← Angle of twist formula Step 4 — Stress formula: From (ii): τ = (Gθ/L)ρ. Substituting Gθ/L = T/J from (iii): τ = Tρ/J At the outer surface ρ = c: τ_max = Tc/J ← TORSION FORMULA For a solid shaft, c = d/2 and J = πd⁴/32: τ_max = T(d/2)/(πd⁴/32) = 16T/(πd³) ← convenient solid-shaft form
Question Type
long_answer
Answer Structure
- Part 1: State all five assumptions — 1 mark
- Part 2: Geometric/kinematic step showing γ = ρθ/L — 1 mark
- Part 3: Material law application giving τ = (Gθ/L)ρ — 1 mark
- Part 4: Equilibrium integration defining J = ∫ρ²dA and deriving θ = TL/JG — 1 mark
- Part 5: Final substitution giving τ = Tc/J and solid-shaft form τ = 16T/πd³ — 1 mark
Scoring Breakdown
Marks
1
Criteria
At least 3 correct assumptions clearly stated
Marks
1
Criteria
Correct kinematic relationship γ = ρθ/L derived or stated
Marks
1
Criteria
Correct application of Hooke's Law: τ = Gγ leading to τ proportional to ρ
Marks
1
Criteria
Correct equilibrium integral T = ∫ρτdA and identification of J = ∫ρ²dA
Marks
1
Criteria
Final correct expressions τ = Tc/J and τ_max = 16T/πd³ for solid shaft
Common Mark Deductions
- Skipping the assumptions — this section alone is worth 1 full mark.
- Jumping straight to τ = Tc/J without showing the derivation steps — examiners require the integral.
- Confusing J (polar moment) with I (second moment of area about a bending axis) — using I instead of J.
- Not explaining WHY stress is linear (skipping the geometric step) — loses the kinematic mark.
- Not writing the final solid-shaft form 16T/πd³ — common boards-level expectation.
Key Phrases To Include
- plane sections remain plane
- linear elastic
- γ = ρθ/L
- τ = Gγ
- J = ∫ρ²dA
- τ = Tc/J
- τ_max = 16T/πd³
A hollow shaft with outer diameter D = 80 mm and inner diameter d = 60 mm carries a torque of 3 kN·m. Find: (a) the polar moment of inertia J, and (b) the maximum shear stress τ_max.
Marks
3
Topic
Torsion of Circular Shafts — Hollow Section
Difficulty
medium
Template Id
T10
Examiner Tip
Always pause and verify: for τ_MAX, use the OUTER radius c = D/2 — maximum stress is at the outermost fiber, not the inner.
Model Answer
Given: D = 80 mm, d = 60 mm, T = 3 kN·m = 3 × 10⁶ N·mm Part (a) — Polar moment of inertia: J = π(D⁴ − d⁴)/32 J = π[(80)⁴ − (60)⁴]/32 J = π[40 960 000 − 12 960 000]/32 J = π(28 000 000)/32 J = 2 748 893 mm⁴ ≈ 2.749 × 10⁶ mm⁴ Part (b) — Maximum shear stress: τ_max = T × c / J, where c = D/2 = 40 mm τ_max = (3 × 10⁶ × 40) / (2 748 893) τ_max = 120 × 10⁶ / 2 748 893 ∴ τ_max = 43.7 MPa
Question Type
numerical
Answer Structure
- Line 1: Unit conversion of T to N·mm [½ mark]
- Part (a): Correct J formula with subtraction of fourth powers, J = 2.749 × 10⁶ mm⁴ [1 mark]
- Part (b): Use c = D/2 = 40 mm, correct τ = Tc/J calculation [1 mark]
- Final: τ_max = 43.7 MPa with unit [½ mark]
Scoring Breakdown
Marks
1
Criteria
Correct J = π(D⁴ − d⁴)/32 with correct numerical evaluation
Marks
1
Criteria
Using c = D/2 (outer radius) and correct formula τ = Tc/J
Marks
1
Criteria
Correct final answer 43.7 MPa with unit
Common Mark Deductions
- Computing J = π(D² − d²)²/32 — squaring the difference rather than subtracting fourth powers (most common error).
- Using c = d/2 = 30 mm (inner radius) instead of c = D/2 = 40 mm for τ_max.
- Using T = 3 kN·m directly without converting to N·mm.
Key Phrases To Include
- J = π(D⁴ − d⁴)/32
- c = D/2 = 40 mm (outer radius)
- τ_max = Tc/J
- 43.7 MPa
A closed thin-walled rectangular tube has wall thickness t = 5 mm. The rectangle has outer dimensions 100 mm × 60 mm. Determine the shear stress when the tube carries a torque of 2 kN·m.
Marks
3
Topic
Thin-Walled Closed Tubes
Difficulty
medium
Template Id
T11
Examiner Tip
The key phrase to write is 'A_m is the area enclosed by the median (centerline) of the wall' — this shows you understand Bredt's formula and earns the formula mark.
Model Answer
Given: t = 5 mm, T = 2 kN·m = 2 × 10⁶ N·mm Outer dimensions: 100 mm × 60 mm Formula for thin-walled closed tube: τ = T / (2 A_m t) Step 1 — Find A_m (area enclosed by median line): Median line dimensions: Width = 100 − 2(t/2) = 100 − 5 = 95 mm [subtract half-thickness on each side] Height = 60 − 2(t/2) = 60 − 5 = 55 mm A_m = 95 × 55 = 5 225 mm² Step 2 — Compute shear stress: τ = T / (2 A_m t) τ = (2 × 10⁶) / (2 × 5 225 × 5) τ = 2 × 10⁶ / 52 250 ∴ τ = 38.3 MPa
Question Type
numerical
Answer Structure
- Line 1: State formula τ = T/(2A_m t) [½ mark]
- Step 1: Compute median-line dimensions (subtract t/2 each side) and A_m = 5 225 mm² [1 mark]
- Step 2: Substitute into formula and compute τ [1 mark]
- Final: 38.3 MPa with unit [½ mark]
Scoring Breakdown
Marks
1
Criteria
Correct formula τ = T/(2A_m t) and identification of A_m as the median-line enclosed area
Marks
1
Criteria
Correct computation of A_m using median dimensions (100−t) × (60−t) = 95 × 55
Marks
1
Criteria
Correct final answer 38.3 MPa
Common Mark Deductions
- Using the outer area (100 × 60 = 6 000 mm²) instead of the median-line area — common and costly error.
- Forgetting the factor of 2 in the denominator 2A_m t.
- Not converting torque to N·mm before substituting.
Key Phrases To Include
- τ = T/(2A_m t)
- median line
- enclosed area A_m
- thin-walled
- shear flow q = τt
Two concentric bolt circles join two shafts. The inner circle (radius R₁ = 100 mm) has four 16 mm bolts; the outer circle (radius R₂ = 160 mm) has six 16 mm bolts. Allowable bolt shear stress = 60 MPa. Find the torque capacity using deformation compatibility.
Marks
5
Topic
Flanged Bolt Couplings — Two Concentric Circles
Difficulty
hard
Template Id
T12
Examiner Tip
Compatibility for bolt couplings is often worth 2 of 5 marks — the phrase 'bolt deformation is proportional to its distance from the center' and the ratio τ₁/R₁ = τ₂/R₂ are the mark-earning statements.
Model Answer
Given: R₁ = 100 mm, n₁ = 4 bolts; R₂ = 160 mm, n₂ = 6 bolts; d_b = 16 mm; τ_allow = 60 MPa Step 1 — Bolt area (same for all bolts): A = π(16)²/4 = 201.06 mm² Step 2 — Deformation compatibility (shear stress proportional to radius): For a rigid flange, bolt deformation ∝ radius: τ₁/R₁ = τ₂/R₂ → τ₁ = τ₂(R₁/R₂) Step 3 — Identify critical (maximum-stress) bolt circle: Outer bolts are farther from center, so they deform more and attract higher stress. Assume outer bolts reach the limit first: τ₂ = 60 MPa Inner bolt stress: τ₁ = 60 × (100/160) = 37.5 MPa Step 4 — Forces in each bolt: Outer bolt: P₂ = A × τ₂ = 201.06 × 60 = 12 063.7 N Inner bolt: P₁ = A × τ₁ = 201.06 × 37.5 = 7 539.8 N Step 5 — Total torque: T = (P₁ × R₁ × n₁) + (P₂ × R₂ × n₂) T = (7 539.8 × 100 × 4) + (12 063.7 × 160 × 6) T = 3 015 920 + 11 581 152 T = 14 597 072 N·mm ∴ T = 14.60 kN·m
Question Type
numerical
Answer Structure
- Step 1: Bolt area A = πd²/4 = 201.06 mm² [½ mark]
- Step 2: Compatibility condition τ₁/R₁ = τ₂/R₂ stated [1 mark]
- Step 3: Identify outer bolts govern; compute τ₁ = 37.5 MPa [1 mark]
- Step 4: Forces P₁ and P₂ computed correctly [1 mark]
- Step 5: T = ΣPRn = 14.60 kN·m with unit [½ mark + ½ mark for each circle correct]
Scoring Breakdown
Marks
1
Criteria
Correct bolt area and compatibility condition τ/R = constant stated
Marks
1
Criteria
Correct identification that outer bolts control and inner bolt stress = 37.5 MPa
Marks
1
Criteria
Correct individual bolt forces P₁ and P₂
Marks
1
Criteria
Correct torque contributions for each circle
Marks
1
Criteria
Correct total T = 14.60 kN·m with unit
Common Mark Deductions
- Assuming τ₁ = τ₂ = 60 MPa for all bolts — ignores compatibility, overestimates torque.
- Applying τ_allow to the inner bolts instead of the outer bolts as the critical circle.
- Forgetting to multiply by the number of bolts in each ring.
- Not summing both torque contributions — computing only one ring's contribution.
Key Phrases To Include
- deformation compatibility
- τ₁/R₁ = τ₂/R₂
- outer bolts control
- T = ΣPRn
- rigid flange assumption
Differentiate between a solid shaft and a hollow shaft with respect to material efficiency in torsion. Why are hollow shafts preferred for power transmission?
Marks
2
Topic
Solid vs. Hollow Shaft Comparison
Difficulty
easy
Template Id
T13
Examiner Tip
Conceptual questions require engineering reasoning, not just memorized facts. Open with the physical principle (linear stress distribution), then derive the conclusion — examiners reward this logical flow.
Model Answer
In torsion, shear stress varies linearly from ZERO at the shaft center to a MAXIMUM at the outer surface (τ = Tρ/J). The core material (near the axis) carries negligible stress and thus contributes little to torque resistance. A hollow shaft removes this low-stress core material, reducing weight significantly while retaining most of the torsional strength. For the same outer diameter and torque, a hollow shaft has lower J (due to the removed core) but the reduction in J is small compared to the weight saved when d_i/d_o is moderate (e.g., 0.6). Conclusion: Hollow shafts provide higher torque-per-unit-mass ratio, making them structurally and economically superior for power transmission applications such as propeller shafts and turbine rotors.
Question Type
short_answer
Answer Structure
- Sentence 1: State that stress is zero at center and maximum at surface — explains why core is inefficient [1 mark]
- Sentence 2–3: State that hollow shaft removes low-stress core → same strength, less weight [½ mark]
- Conclusion: Higher torque-per-unit-mass (material efficiency) justifies hollow shafts [½ mark]
Scoring Breakdown
Marks
1
Criteria
Correct explanation of linear stress distribution and inefficiency of the core
Marks
1
Criteria
Correct conclusion on weight/material savings and higher efficiency of hollow shaft
Common Mark Deductions
- Stating hollow is stronger than solid without qualification — hollow has lower J and lower τ capacity for same outer diameter; the advantage is efficiency, not raw strength.
- Not linking the explanation back to the physics (linear stress distribution).
Key Phrases To Include
- linear stress distribution
- zero at center
- maximum at outer surface
- low-stress core
- material efficiency
- torque-per-unit-mass
A 30 mm solid shaft, 1.5 m long, twists through 3° under an unknown torque T. If G = 80 GPa, find the torque T and the maximum shear stress.
Marks
5
Topic
Angle of Twist — Back-calculation of Torque
Difficulty
hard
Template Id
T14
Examiner Tip
When the question says 'find torque AND shear stress', plan for both steps before writing — managing your solution path reduces errors. Mark your sub-answers clearly with brackets.
Model Answer
Given: d = 30 mm, L = 1.5 m = 1 500 mm, θ = 3° = 3π/180 = 0.05236 rad, G = 80 GPa = 80 000 MPa Step 1 — Polar moment of inertia: J = πd⁴/32 = π(30)⁴/32 = π(810 000)/32 = 79 522 mm⁴ Step 2 — Find torque from angle of twist formula: θ = TL/(JG) → T = θJG/L T = (0.05236)(79 522)(80 000) / 1 500 T = 0.05236 × 6 361 760 000 / 1 500 T = 333 267 840 / 1 500 T = 222 178 N·mm = 222.2 N·m Step 3 — Maximum shear stress: τ_max = 16T/(πd³) = 16(222 178)/[π(30)³] τ_max = 3 554 848 / [π × 27 000] τ_max = 3 554 848 / 84 823 ∴ T = 222.2 N·m ∴ τ_max = 41.9 MPa
Question Type
numerical
Answer Structure
- Step 1: Convert θ to radians (0.05236 rad) and L to mm [½ mark]
- Step 2: Compute J = πd⁴/32 = 79 522 mm⁴ [1 mark]
- Step 3: Rearrange and compute T = θJG/L = 222.2 N·m [1½ marks]
- Step 4: Compute τ_max = 16T/πd³ = 41.9 MPa [1½ marks]
- Step 5: State both answers with units clearly [½ mark]
Scoring Breakdown
Marks
1
Criteria
Correct conversion of θ to radians AND correct J
Marks
2
Criteria
Correct rearrangement T = θJG/L and correct numerical value ~222 N·m
Marks
2
Criteria
Correct τ_max = 41.9 MPa using 16T/πd³
Common Mark Deductions
- Substituting θ = 3 (degrees) directly into the formula without converting to radians — answer is 57.3 times too large.
- Forgetting to convert L from m to mm.
- Using G = 80 GPa = 80 (not 80 000 MPa) in N/mm² system.
- Not proceeding to compute τ_max — the question asks for BOTH.
Key Phrases To Include
- θ = 3° = 0.05236 rad
- J = πd⁴/32
- T = θJG/L
- τ_max = 16T/πd³
- 222 N·m
- 41.9 MPa
A stepped shaft (same material, G = 80 GPa) consists of: Segment AB — solid, d = 60 mm, L = 1 000 mm, carrying T = 1 500 N·m; Segment BC — solid, d = 40 mm, L = 600 mm, carrying T = 800 N·m. Find the total angle of twist from A to C.
Marks
5
Topic
Angle of Twist — Stepped Shafts
Difficulty
hard
Template Id
T15
Examiner Tip
For stepped shafts, set up a table with columns [Segment | T | L | J | θ] — this organized layout prevents the most common errors and earns systematic method marks.
Model Answer
Given: G = 80 000 MPa for both segments Segment AB: d_AB = 60 mm, L_AB = 1 000 mm, T_AB = 1 500 N·m = 1.5 × 10⁶ N·mm Segment BC: d_BC = 40 mm, L_BC = 600 mm, T_BC = 800 N·m = 0.8 × 10⁶ N·mm Step 1 — J for each segment: J_AB = π(60)⁴/32 = π(12 960 000)/32 = 1 272 345 mm⁴ J_BC = π(40)⁴/32 = π(2 560 000)/32 = 251 327 mm⁴ Step 2 — Angle of twist for each segment: θ_AB = T_AB × L_AB / (J_AB × G) θ_AB = (1.5 × 10⁶)(1 000) / [(1 272 345)(80 000)] θ_AB = 1.5 × 10⁹ / 1.018 × 10¹¹ θ_AB = 0.014736 rad θ_BC = T_BC × L_BC / (J_BC × G) θ_BC = (0.8 × 10⁶)(600) / [(251 327)(80 000)] θ_BC = 4.8 × 10⁸ / 2.011 × 10¹⁰ θ_BC = 0.023869 rad Step 3 — Total angle of twist: θ_total = θ_AB + θ_BC = 0.014736 + 0.023869 = 0.038605 rad Convert to degrees: θ_total = 0.038605 × (180/π) = 2.21° ∴ Total angle of twist = 0.03861 rad = 2.21°
Question Type
numerical
Answer Structure
- Step 1: Correctly compute J_AB and J_BC [1 mark]
- Step 2: Correct θ_AB = 0.01474 rad with proper unit consistency [1½ marks]
- Step 3: Correct θ_BC = 0.02387 rad [1½ marks]
- Step 4: θ_total = sum of both = 2.21° [1 mark]
Scoring Breakdown
Marks
1
Criteria
Correct J values for both segments using πd⁴/32
Marks
1
Criteria
Correct formula θ = TL/JG applied to segment AB
Marks
1
Criteria
Correct formula θ = TL/JG applied to segment BC
Marks
1
Criteria
Correct summation of angles
Marks
1
Criteria
Correct conversion to degrees: 2.21° with unit
Common Mark Deductions
- Using the same J for both segments — failing to recognize the stepped (variable) cross-section.
- Summing torques instead of summing angles of twist.
- Not converting the final angle to degrees when the question (or examiner convention) requires it.
- Unit inconsistency: mixing meters and millimeters within one segment calculation.
Key Phrases To Include
- θ_total = Σ(TL/JG)
- stepped shaft
- each segment computed separately
- angles add
Mark Wise Strategy
Dos
- Write the key formula or term immediately — do not build up slowly.
- Include the unit in numerical answers.
- Use standard engineering notation (e.g., J = πd⁴/32 not 'J equals pi d to the fourth over 32').
- If defining a quantity, state its symbol and its SI unit.
Donts
- Do not write lengthy explanations — examiners read VSAs in 20 seconds.
- Do not guess and pad with extra statements — incorrect extras can cancel the mark.
- Do not skip units on final answers.
Marks
1
Strategy
For 1-mark VSA, prioritize precision over elaboration. Write the definition, formula, or answer in ONE or TWO crisp sentences. Any additional incorrect statement risks negating the mark. For numerical VSAs, show the formula and the answer — skip intermediate steps.
Expected Length
1–3 lines
Time Allocation
1–2 minutes
Dos
- Label your steps clearly: 'Given:', 'Formula:', 'Substitution:', 'Answer:'
- Show the unit conversion explicitly — it is often worth half a mark.
- For conceptual 2-mark questions, give the principle AND its significance.
Donts
- Do not lump all calculations into one line — examiners cannot award partial credit.
- Do not use 'kN·m' and 'N·mm' in the same formula without explicit conversion.
Marks
2
Strategy
Two-mark questions require either: (a) a definition plus an example/formula, or (b) a two-step numerical solution. Structure your answer with a clear formula line and a clear numerical line. Each line targets one mark.
Expected Length
4–8 lines
Time Allocation
3–4 minutes
Dos
- Number each step (Step 1, Step 2, Step 3) for clarity.
- Draw a cross-section or FBD if the geometry is complex — diagram marks are real.
- Check dimensional homogeneity before writing the final answer.
- Box your intermediate results (e.g., J = 2.749 × 10⁶ mm⁴) so examiners can award partial credit.
Donts
- Do not skip steps even if you can do them mentally — show all work.
- Do not present only the final answer — partial credit requires visible steps.
- Do not use inconsistent units (e.g., m for L and mm for d in the same equation).
Marks
3
Strategy
Three-mark numericals typically require exactly three distinct steps — each worth one mark. Identify the three checkpoints (usually: formula/J → substitution → final answer) and write each as a clearly labeled step. For conceptual questions, use a structure of: Statement → Explanation → Example/Application.
Expected Length
8–15 lines
Time Allocation
5–8 minutes
Dos
- Write 'Given' and 'Required/Find' sections at the top — signals systematic approach.
- For multi-part problems, clearly label Part (a), Part (b), etc.
- Use a tabular format for stepped shafts (columns: segment, T, L, J, θ).
- State assumptions when deriving or when the problem is indeterminate.
- Write a one-sentence conclusion at the end restating the answer in context.
- Verify units dimensionally at the end — catches many errors.
Donts
- Do not spend more than 15 minutes on a 5-mark question — move on and return.
- Do not omit the compatibility condition for multi-bolt-circle problems.
- Do not present steps out of order — a logical sequence is itself worth marks.
Marks
5
Strategy
Five-mark long-answer questions test the full solution chain — from problem setup to final conclusion. Examiners look for systematic organization, correct principles, consistent units throughout, and a clear final answer. Structure as: Given → Find → Theory/Formula → Solution (multiple steps) → Conclusion. For derivation questions, follow the Geometry → Material Law → Equilibrium framework.
Expected Length
20–35 lines
Time Allocation
12–15 minutes
General Answer Writing Tips
- Always identify and write the governing formula FIRST before substituting values — examiners award a mark just for citing the correct formula (e.g., τ_max = 16T/πd³ for solid shafts).
- Convert units BEFORE substituting: torque in N·mm, dimensions in mm, G in MPa (N/mm²) — mixing SI prefixes is the single most common cause of wrong answers in torsion.
- For power-transmission problems, always follow the two-step pattern: Step 1 → compute torque T from P and N; Step 2 → compute stress or diameter from T. Label each step clearly.
- State assumptions explicitly for torsion problems: 'Assume solid circular cross-section, linearly elastic material, small angle of twist' — this signals examiner-level understanding.
- Draw a neat free-body diagram or cross-section sketch even in short-answer questions; a labeled diagram earns partial credit and organizes your thinking.
- Express angles of twist in RADIANS during calculation and convert to degrees only for the final answer — write both if you are unsure which the question requires.
- Box or underline your final answer with its unit — examiners scanning papers reward clear final answers, and a missing unit can cost a half-mark.
- For flanged bolt coupling problems, write out each sub-calculation (bolt area A, bolt force P, then torque T) on separate lines — partial credit is awarded at each sub-step.
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