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Cheat SheetCELE · Strength of Materials

CELE Strength of Materials — Simple Stresses and StrainsCheat Sheet

Everything worth memorising from Simple Stresses and Strains, condensed for CELE reviewers.

Simple Stresses and Strains - Cheat Sheet

Your last-minute reference for the foundational chapter of Strength of Materials. All formulas, definitions, and exam-critical facts condensed for 30-minute final review before the Civil Engineer Licensure Examination.

Normal (Axial) Stress

Formulas

σ = P / A

Meaning

σ = normal stress (Pa or MPa); P = axial force (N); A = cross-sectional area (mm²)

Watch out

Always use consistent units (N and mm² give MPa). Tensile stress is positive (+); compressive is negative (−). This is AVERAGE stress; St. Venant's principle says local stress concentrations die out ~one member-width from load point.

When to use

Force acts perpendicular to and through the centroid of the section.

Important facts

  • Tensile stress (pull) is positive; compressive stress (push) is negative.
  • Stress is a point property; it can vary across a section (except for centroidal axial load).
  • Maximum stress often governs design, not average stress.
  • For non-uniform sections, substitute the relevant area for that section into σ = P/A.

Key definitions

Normal Stress

Example

A steel rod pulled in tension: 60 kN ÷ 500 mm² = 120 MPa tensile stress.

Stress perpendicular to the resisting area, caused by axial tension or compression.

St. Venant's Principle

Example

Stress at a hole in a plate rises significantly, but 300 mm away the stress returns to P/A.

Local stress concentrations near load application points and holes vanish within ~one member-width; average stress formula applies at remote sections.

Centroidal Load

Example

Load applied at the geometric center of a circular cross-section.

Force passes through the centroid of the cross-section, producing uniform (average) stress without bending.

Diagrams to know

  • Free-body diagram of a bar in tension with stress block.

Shear Stress

Formulas

τ = V / A (single shear)

Meaning

τ = shear stress (Pa or MPa); V = shear force (N); A = area resisting shear (mm²)

Watch out

Single shear: use the full area A. Do NOT divide by 2. One cut plane = one area.

When to use

Force is parallel (tangent) to the area; the connector is cut on ONE plane only.

τ = P / (2A) (double shear)

Meaning

τ = shear stress (MPa); P = applied force (N); A = cross-sectional area of connector (mm²)

Watch out

Must clearly identify double shear before applying the factor of 2 in the denominator. Missing this doubles your stress computation incorrectly.

When to use

The connector is cut on TWO planes (e.g., bolt in a lap joint with two load paths).

Important facts

  • Shear stress acts PARALLEL to the area, NOT perpendicular.
  • In riveted and bolted connections, shear is the primary failure mode.
  • Double shear reduces the shear stress by half compared to single shear for the same force.
  • For keys and pins: τ_avg = P/(A_key) or τ_avg = P/(2A) if two shear planes.

Key definitions

Shear Stress

Example

A bolt connecting two plates in a lap joint carries shear stress where the plates overlap.

Stress parallel (tangential) to the resisting area, caused by forces that try to cut through a member.

Single Shear

Example

A 20 mm bolt between two plates: A = π(20)²/4 = 314 mm²; τ = P/314.

Connector (bolt, rivet, pin) is cut on ONE plane; shear area = cross-sectional area of connector.

Double Shear

Example

A 20 mm bolt in a three-plate assembly (outer plates and a central gusset): τ = P/(2 × 314) = P/628.

Connector is cut on TWO parallel planes (two load paths); effective shear area is doubled.

Diagrams to know

  • Single-shear lap joint diagram (one cut plane).
  • Double-shear lap joint diagram (two cut planes).

Bearing Stress

Formulas

σ_b = P / A_b = P / (d × t)

Meaning

σ_b = bearing stress (MPa); P = force (N); d = diameter of bolt/pin (mm); t = thickness of plate (mm); A_b = projected bearing area (mm²)

Watch out

Bearing area is the PROJECTED area d×t (rectangle), NOT the circular cross-section π d²/4. This is the contact pressure on the hole wall.

When to use

Bolt or pin presses against the side of a hole in a plate; governs hole crushing and tear-out.

Important facts

  • Bearing is a contact/crushing stress — the bolt pushes sideways on the hole wall.
  • Bearing area is ALWAYS d × t (diameter × thickness), regardless of bolt shape or material.
  • Allowable bearing stress (e.g., per AISC 360) is typically higher than allowable shear stress.
  • Hole tear-out (edge failure) occurs when the edge distance is too small; bearing check alone is not sufficient.
  • In composite bolted joints, check ALL three: shear in bolt, bearing in plate, and edge tear-out.

Key definitions

Bearing Stress

Example

20 mm bolt on 12 mm thick plate: σ_b = P/(20 × 12) = P/240 mm²; if P = 60 kN, σ_b = 250 MPa.

Contact pressure between a bolt (or pin) and the surface of a hole; governs hole deformation and tear-out.

Projected Bearing Area

Example

Bolt d = 25 mm; plate t = 10 mm → A_b = 250 mm² (not the bolt's 491 mm² cross-section).

The rectangular shadow (d × t) cast by a bolt on a plate surface; represents the contact zone between bolt and hole wall.

Diagrams to know

  • Bolt-hole assembly showing bearing area (d × t rectangle on hole wall).

Strain and Hooke's Law

Formulas

ε = δ / L

Meaning

ε = normal strain (dimensionless); δ = axial deformation (elongation or shortening) (mm); L = original length (mm)

Watch out

Strain is dimensionless (a ratio). δ and L must have the same units. Positive ε = elongation; negative ε = contraction.

When to use

Quantify the fractional change in length due to axial loading.

σ = E × ε (Hooke's Law)

Meaning

σ = normal stress (MPa); E = modulus of elasticity (Young's modulus) (GPa or MPa); ε = normal strain (dimensionless)

Watch out

E varies widely (steel ~200 GPa, aluminum ~70 GPa, concrete ~20–30 GPa). Outside the proportional limit, Hooke's law does NOT apply. Use consistent units: if E is in GPa, convert stress to GPa or E to MPa.

When to use

Within the linear (proportional) limit of the stress–strain curve; relates stress and strain elastically.

τ = G × γ (Shear Hooke's Law)

Meaning

τ = shear stress (MPa); G = shear modulus (modulus of rigidity) (GPa); γ = shear strain (radians, dimensionless)

Watch out

γ is in RADIANS (not degrees). For small angles, γ ≈ tan(γ). G ≈ E/2.6 for typical steel (G ≈ 80 GPa).

When to use

Linear elastic shear; relates shear stress and shear angle change.

Common values

Value

200 GPa = 200,000 MPa

Symbol

E_s

Quantity

Modulus of Elasticity (Structural Steel)

Value

70 GPa

Symbol

E_al

Quantity

Modulus of Elasticity (Aluminum)

Value

20–30 GPa (varies with strength)

Symbol

E_c

Quantity

Modulus of Elasticity (Concrete)

Value

80 GPa

Symbol

G

Quantity

Shear Modulus (Structural Steel)

Value

0.27–0.30

Symbol

ν

Quantity

Poisson's Ratio (Steel)

Value

250 MPa

Symbol

F_y

Quantity

Yield Strength (A36 Steel)

Value

400–450 MPa

Symbol

F_u

Quantity

Ultimate Strength (A36 Steel)

Important facts

  • Hooke's Law (σ = E·ε) applies ONLY within the proportional limit; do NOT use it beyond that point.
  • The linear region (Hooke's law region) is where elastic reversible deformation occurs.
  • Yield point marks the start of plastic (permanent) deformation in ductile materials.
  • Ultimate strength is NOT the same as yield strength; ultimate is higher and marks the maximum load.
  • Shear modulus G is related to E by G = E / [2(1 + ν)], where ν is Poisson's ratio.
  • For steel, G ≈ 80 GPa (E = 200 GPa, ν ≈ 0.27).

Key definitions

Strain

Example

A 1000 mm rod elongates 2 mm → ε = 2/1000 = 0.002 = 0.2%.

Fractional deformation per unit length; dimensionless ratio of displacement to original length.

Modulus of Elasticity (Young's Modulus)

Example

Structural steel: E = 200 GPa; aluminum alloy: E ≈ 70 GPa; concrete: E ≈ 20–30 GPa.

Material stiffness constant; slope of the linear (elastic) region of the stress–strain curve.

Proportional Limit

Example

For mild steel, ≈ 200–250 MPa; beyond this, the curve deviates from linearity.

Highest stress at which stress and strain are directly proportional (σ ∝ ε); end of the linear region on the stress–strain diagram.

Elastic Limit

Example

For mild steel, very close to the proportional limit; approximately 200–240 MPa.

Highest stress with no permanent set (plastic deformation) upon unloading; material returns fully to original shape.

Yield Point (Yield Stress)

Example

Mild steel (Grade 40 or A36): F_y ≈ 250 MPa; Grade 60 (A572): F_y ≈ 345 MPa.

Stress at which a ductile material yields; strain increases significantly with little or no increase in stress (the 'plateau' on the curve).

Ultimate Strength

Example

Mild steel: F_u ≈ 400–450 MPa (higher than yield).

Maximum stress the material can sustain; peak of the stress–strain curve.

Rupture Strength (Fracture Stress)

Example

For ductile mild steel, lower than ultimate strength due to necking; for brittle materials, fracture and ultimate coincide.

Stress at which the material fractures and fails completely.

Shear Strain

Example

In torsion or direct shear: γ = change in angle (rad). For small deformations, γ ≈ displacement/height.

Change in angle (in radians) of an originally right angle within the material; measured for shear loading.

Diagrams to know

  • Stress–strain diagram for mild steel (showing proportional limit, yield, ultimate, rupture).
  • Linear region of stress–strain curve highlighting Hooke's law slope.

Axial Deformation

Formulas

δ = (P × L) / (A × E)

Meaning

δ = total axial deformation (elongation or shortening) (mm); P = axial force (N); L = length of member (mm); A = cross-sectional area (mm²); E = modulus of elasticity (MPa)

Watch out

CRITICAL FORMULA — most-tested in the chapter. Units must be consistent: N and mm² → stress in MPa, and E in MPa. Product AE is axial rigidity (stiffness). If P, A, or E changes along length, sum contributions δ = Σ(P_i × L_i)/(A_i × E_i).

When to use

Calculate elongation or shortening of a member under constant axial load, constant cross-section, and uniform material.

δ = ∫₀ᴸ [P(x) / (A(x)·E)] dx

Meaning

δ = total deformation with continuous variation in P(x) or A(x) along length.

Watch out

Most common case: bar hanging under its own weight. Set up limits and integrate; final answer is always positive (elongation).

When to use

Member carries distributed load (own weight) or has continuously varying cross-section (tapered bar).

δ = Σ (P_i × L_i) / (A_i × E_i)

Meaning

δ = total deformation summed over i segments; each segment has constant P_i, L_i, A_i, E_i.

Watch out

Each segment must be constant within itself. If the load changes mid-section, split that section further. Keep careful track of signs: elongation is positive, shortening is negative.

When to use

Multi-segment bar: different loads, areas, materials, or E values in different sections. Break into segments and sum.

Important facts

  • δ is directly proportional to load P and length L.
  • δ is inversely proportional to area A and modulus E.
  • For the same force, a longer bar deforms more; a larger area deforms less.
  • Doubling the modulus (e.g., using a stiffer material) halves deformation — this is why steel (E=200) is preferred over aluminum (E=70).
  • In composite members (steel + concrete) sharing a load, use δ_s = δ_c (compatibility) to find load distribution.

Key definitions

Axial Deformation (Axial Strain / Deformation)

Example

A 500 mm steel rod (A = 400 mm², E = 200 GPa) carries 50 kN → δ = (50,000 × 500)/(400 × 200,000) = 0.3125 mm elongation.

The total change in length (δ) of a member due to applied axial force, expressed as δ = PL/(AE).

Axial Rigidity

Example

Steel: A = 500 mm², E = 200 GPa → AE = 100,000 GPa·mm². Aluminum: A = 800 mm², E = 70 GPa → AE = 56,000 GPa·mm². Steel is stiffer.

The product A·E, representing the stiffness of a member to axial deformation; higher rigidity means less deformation for the same load.

Diagrams to know

  • Multi-segment bar (three sections with different P, A, E) showing how to compute total δ as sum of three terms.

Poisson's Ratio and Related Elastic Constants

Formulas

ν = −ε_lateral / ε_axial

Meaning

ν = Poisson's ratio (dimensionless); ε_lateral = lateral (transverse) strain; ε_axial = axial (longitudinal) strain

Watch out

Negative sign: when axial strain is positive (elongation), lateral strain is negative (contraction). In formulas, use ν as positive. For incompressible materials (rubber), ν = 0.5.

When to use

Quantify the ratio of lateral contraction to axial elongation; typical values: steel ≈ 0.27–0.30, concrete ≈ 0.15–0.20.

G = E / [2(1 + ν)]

Meaning

G = shear modulus (GPa); E = modulus of elasticity (GPa); ν = Poisson's ratio

Watch out

If ν and E are given, compute G. For steel (E=200, ν=0.3): G = 200/[2(1.3)] ≈ 77 GPa (close to 80). Keep units consistent.

When to use

Relate shear modulus to Young's modulus and Poisson's ratio; essential for torsion and combined-stress chapters.

K = E / [3(1 − 2ν)]

Meaning

K = bulk modulus (GPa); relates hydrostatic pressure to volumetric strain; also called incompressibility modulus.

Watch out

As ν → 0.5, K → ∞ (incompressible). K is always positive; 1 − 2ν > 0 requires ν < 0.5.

When to use

Problems involving hydrostatic pressure or volumetric change; less common in basic Strength of Materials but fundamental in mechanics of materials.

Common values

Value

0.27–0.30

Symbol

ν_s

Quantity

Poisson's Ratio (Steel)

Value

0.33

Symbol

ν_al

Quantity

Poisson's Ratio (Aluminum)

Value

0.15–0.20

Symbol

ν_c

Quantity

Poisson's Ratio (Concrete)

Value

~160 GPa

Symbol

K_s

Quantity

Bulk Modulus (Steel)

Important facts

  • Poisson's ratio is always between 0 and 0.5 for stable materials (except exotic composites).
  • Most engineering materials: 0.25 ≤ ν ≤ 0.35 (e.g., steel ≈ 0.28, aluminum ≈ 0.33, concrete ≈ 0.15–0.20).
  • The three elastic constants (E, G, ν) are not independent; knowing two determines the third.
  • G is always less than E; for steel, G ≈ E/2.5.
  • Incompressibility (ν = 0.5) implies K → ∞; rubber and some elastomers approach this limit.

Key definitions

Poisson's Ratio

Example

Steel ν = 0.28: a 1 m long rod stretched 10 mm contracts laterally by 10 × 0.28 = 2.8 mm (proportional to the change in cross-section).

The negative ratio of lateral (transverse) strain to axial strain; a material constant that quantifies the lateral contraction accompanying axial elongation.

Shear Modulus (Modulus of Rigidity)

Example

Structural steel: G ≈ 80 GPa; much lower than E because the material shears more easily than it stretches.

Material stiffness in shear; slope of the linear region of the shear stress–shear strain curve (τ = G·γ).

Bulk Modulus (Incompressibility Modulus)

Example

Water: K ≈ 2.2 GPa (highly compressible); steel: K ≈ 160 GPa (nearly incompressible).

Resistance to volumetric compression under hydrostatic pressure; ratio of pressure to fractional volume change.

Diagrams to know

  • Cube element under axial load showing axial elongation and lateral contraction (Poisson effect).

Reactions or equations

G = E / [2(1 + ν)]

Note

Relates all three elastic constants; fundamental identity in mechanics of materials.

Conditions

Linear elastic, isotropic material under small deformations.

Generalized Hooke's Law (Biaxial / Triaxial Stress)

Formulas

ε_x = (1/E)[σ_x − ν(σ_y + σ_z)]

Meaning

ε_x = strain in x-direction; σ_x, σ_y, σ_z = normal stresses in three orthogonal directions; ν = Poisson's ratio.

Watch out

Each strain is affected by ALL three stresses: direct stress contribution (σ_x/E) MINUS Poisson contraction from the other two [−ν(σ_y + σ_z)/E]. Similar equations for ε_y and ε_z (cyclic permutation).

When to use

Multi-axial stress state; compute the strain in one direction accounting for the Poisson effect from perpendicular stresses.

ε_y = (1/E)[σ_y − ν(σ_z + σ_x)]

Meaning

Strain in y-direction due to triaxial stress; same form as ε_x with cyclic index permutation.

Watch out

The formula is cyclic: x→y→z→x. Do NOT confuse the order of the Poisson terms.

When to use

y-component of strain in a triaxial state.

ε_z = (1/E)[σ_z − ν(σ_x + σ_y)]

Meaning

Strain in z-direction due to triaxial stress.

Watch out

Complete the cyclic pattern; all three stresses contribute to each strain.

When to use

z-component of strain in a triaxial state.

ε_v = ε_x + ε_y + ε_z = [(1 − 2ν)/E](σ_x + σ_y + σ_z)

Meaning

ε_v = volumetric strain (dilatation); sum of all three normal strains.

Watch out

Volumetric strain depends on the SUM of all three stresses. As ν → 0.5, the coefficient (1−2ν) → 0, meaning the material becomes incompressible. If all three stresses are equal (hydrostatic pressure p), then ε_v = 3(1−2ν)p/E.

When to use

Find the total fractional volume change under multi-axial loading.

Important facts

  • The generalized Hooke's law is linear: each strain is a linear combination of all three stresses.
  • For uniaxial stress (σ_x ≠ 0, σ_y = σ_z = 0): ε_x = σ_x/E, ε_y = ε_z = −ν·σ_x/E (the familiar result).
  • Volumetric strain ε_v is linked to the bulk modulus K by: ε_v = (σ_x + σ_y + σ_z) / (3K).
  • For incompressible materials (ν = 0.5), ε_v = 0 even under non-zero stresses → volume is constant.
  • The generalized law is the foundation for failure theories (von Mises, Tresca) in later chapters.

Key definitions

Triaxial Stress State

Example

A corner of a concrete dam experiences water pressure on two faces and internal stress from weight; σ_x ≠ σ_y ≠ σ_z.

A point carrying three independent normal stresses σ_x, σ_y, σ_z in three orthogonal directions; each stress causes direct strain in its direction and Poisson contraction in the other two.

Biaxial Stress State

Example

Thin-walled pressure vessel wall: hoop stress σ_θ and axial stress σ_a; plane stress in the wall surface.

A point under stress in two directions (e.g., σ_x and σ_y); the third stress is zero (σ_z = 0), as in plane stress.

Volumetric Strain (Dilatation)

Example

Under hydrostatic compression (all three stresses equal), ε_v < 0 (volume decreases).

The fractional change in volume: ε_v = ΔV/V₀ = ε_x + ε_y + ε_z; governs whether the material expands or contracts.

Poisson Contraction / Poisson Effect

Example

A rod stretched axially (σ_x > 0, σ_y = σ_z = 0) shrinks laterally by amount ν·ε_x.

The lateral strain (contraction or expansion) induced by an axial strain via the negative Poisson ratio term.

Diagrams to know

  • Cube element under triaxial stress (σ_x, σ_y, σ_z) showing direct strains and lateral contractions.

Thermal Stress and Deformation

Formulas

δ_T = α × L × ΔT

Meaning

δ_T = free thermal deformation (elongation if ΔT > 0) (mm); α = coefficient of thermal expansion (/°C); L = original length (mm); ΔT = temperature change (°C)

Watch out

FREE expansion means ZERO stress; thermal deformation ≠ thermal stress. If δ_T is not restrained, the member simply gets longer (or shorter) with no stress. Only RESTRAINT creates thermal stress.

When to use

Calculate the change in length when a member is FREE to expand or contract (no restraint).

σ_T = E × α × ΔT

Meaning

σ_T = thermal stress in a fully restrained bar (MPa); E = modulus of elasticity (MPa); α = coefficient of thermal expansion (/°C); ΔT = temperature change (°C)

Watch out

CRITICAL: Restraint is required for thermal stress. If the bar is free, σ_T = 0. For full restraint: the bar wants to expand by δ_T = α·L·ΔT but cannot, so a compressive stress builds up to prevent the expansion. Sign: ΔT > 0 (heating) → compressive stress (negative) in a fully restrained bar.

When to use

Find the stress when a member is FIXED at both ends (or ends are immovable) and the temperature changes.

α·L·ΔT − (σ·L)/E = gap (partial restraint)

Meaning

For partial restraint (e.g., a clearance g that must be closed): thermal expansion minus elastic compression equals the allowed movement.

Watch out

Set up the compatibility equation: free thermal deformation minus elastic contraction from thermal stress equals the closure required (g). Solve for σ.

When to use

Bar has some freedom to move (initial gap g) before restraint takes effect.

Common values

Value

11.7 × 10⁻⁶ /°C

Symbol

α_s

Quantity

Coefficient of Thermal Expansion (Structural Steel)

Value

23.6 × 10⁻⁶ /°C

Symbol

α_al

Quantity

Coefficient of Thermal Expansion (Aluminum)

Value

10–14 × 10⁻⁶ /°C

Symbol

α_c

Quantity

Coefficient of Thermal Expansion (Concrete)

Important facts

  • FREE thermal expansion produces ZERO stress. Only restraint (fixed ends, wall confinement) creates thermal stress.
  • Heating (ΔT > 0) causes expansion; if restrained, this produces COMPRESSIVE stress.
  • Cooling (ΔT < 0) causes contraction; if restrained, this produces TENSILE stress.
  • Thermal stress is independent of the rate of heating; it depends only on ΔT and the material's E and α.
  • Composite materials with different α values (e.g., concrete reinforced with steel) develop internal stresses due to temperature change.
  • In railroad design, gaps (rails cooled, then heated) prevent excessive thermal stress (NSCP 2015, design code references).

Key definitions

Thermal Deformation (Free Thermal Expansion / Contraction)

Example

Steel rail 12 m long, α = 11.7 × 10⁻⁶/°C, heated from 20°C to 50°C (ΔT = 30°C): δ_T = 11.7e−6 × 12,000 × 30 = 4.21 mm free expansion (no stress).

The change in length due to temperature change when the member is unconstrained; given by δ_T = α·L·ΔT.

Thermal Stress

Example

Same rail FIXED at both ends: σ_T = 200,000 × 11.7 × 10⁻⁶ × 30 = 70.2 MPa compressive stress (the rail is forced to stay the same length).

Stress developed in a member due to temperature change when the member is restrained from expanding or contracting freely.

Coefficient of Thermal Expansion

Example

Structural steel: α ≈ 11.7 × 10⁻⁶/°C; aluminum: α ≈ 23.6 × 10⁻⁶/°C (nearly double); concrete: α ≈ 10–14 × 10⁻⁶/°C.

Material constant (α) representing fractional change in length per unit temperature change (/°C or /K).

Diagrams to know

  • Bar fixed at both ends: free thermal expansion blocked → compressive stress (shows force equilibrium).
  • Bar with partial restraint: gap g closes before support takes effect.

Reactions or equations

Total deformation = δ_mechanical + δ_thermal

Note

Superpose the effects: δ_total = (P·L)/(A·E) ± α·L·ΔT, with sign of thermal term depending on heating (positive, expansion) or cooling (negative, contraction).

Conditions

When both a mechanical load and temperature change act on a member.

Statically Indeterminate Axial Members

Formulas

Equilibrium: ΣF = 0 (sum of internal forces equals applied load)

Meaning

Free-body diagram force balance; gives one equation but multiple unknowns → need additional compatibility.

Watch out

Equilibrium alone is insufficient to solve an indeterminate problem. You will have MORE unknowns than equations from statics alone; indeterminate degree = (number of unknowns − number of equilibrium equations).

When to use

Always the first step; write the sum of forces (internal member forces must balance external applied load).

Compatibility: δ_1 = δ_2 = ... = δ_n (or sum = 0 for fixed-end bars)

Meaning

Deformation constraint; members in series shorten equally; bar fixed at both ends has zero net deformation.

Watch out

Identify the constraint: if two materials share a bar, they must shorten the same amount (δ_1 = δ_2). If a bar is fixed at both ends, the total deformation is zero (δ_total = 0). This is the KEY equation in indeterminate problems.

When to use

Second condition; relate deformations of different segments (or materials) based on physical constraints.

Force–deformation: δ_i = (P_i · L_i) / (A_i · E_i) (for each segment or material)

Meaning

Substitute the deformation formula into the compatibility equation.

Watch out

Keep track of which segments have which properties. In a composite column (steel core + concrete shell), each material has its own A and E.

When to use

Third step; express deformations in terms of unknown forces (P_1, P_2, etc.) and known geometry/material properties.

Important facts

  • Method: (1) Equilibrium (ΣF = 0), (2) Compatibility (δ constraints), (3) Force–deformation (δ = PL/AE), then solve simultaneously.
  • In composite members, the stiffer material (higher E) attracts proportionally more load.
  • Load distribution in composite members: P_i ∝ A_i · E_i (axial rigidity). Stiffer material takes more of the load.
  • For a bar fixed at both ends and heated: thermal stress = E·α·ΔT (fully restrained). If the ends can move slightly, the stress is reduced.
  • Two-material column under central load: use equilibrium P = P_1 + P_2 and compatibility δ_1 = δ_2 to find P_1 and P_2; stress in each is σ_i = P_i / A_i.

Key definitions

Statically Indeterminate Member

Example

Bar fixed at both ends and pulled at the center; three unknown reactions but only one equilibrium equation (ΣF = 0).

Structure or member with more unknowns than equilibrium equations; requires compatibility (deformation) conditions to solve.

Degree of Indeterminacy

Example

Bar fixed at both ends: 2 end reactions, 1 applied load → 2 unknowns from statics → D = 2 − 1 = 1 (once indeterminate).

Number of excess unknowns: D = (number of unknowns) − (number of independent equilibrium equations). Also called 'redundancy.'

Compatibility Condition / Kinematic Condition

Example

Composite column: steel and concrete must shorten together → δ_steel = δ_concrete → (P_s·L)/(A_s·E_s) = (P_c·L)/(A_c·E_c).

Equation relating deformations based on geometric constraints; essential for solving indeterminate problems.

Composite Member / Composite Section

Example

Concrete column reinforced with steel rods: steel carries more load per unit area because E_steel >> E_concrete.

Bar made of two or more different materials bonded together (e.g., steel rebar in concrete); forces distribute based on stiffness (A·E).

Diagrams to know

  • Bar fixed at both ends with central load: FBD showing three unknowns (R_1, R_2, P).
  • Composite column (steel + concrete) under axial load: separate free bodies showing load distribution.
  • Two-material composite: stress blocks (σ_1 = P_1/A_1, σ_2 = P_2/A_2) with equal deformations.

Reactions or equations

P_1 + P_2 = P_applied (equilibrium)

Note

Forces in the two materials sum to the total applied load.

Conditions

Two materials (or segments) in series carrying the same applied load.

δ_1 = δ_2 (compatibility)

Note

They must shorten (or lengthen) by the same amount: (P_1·L)/(A_1·E_1) = (P_2·L)/(A_2·E_2).

Conditions

Two materials bonded together, deforming jointly.

P_1 / (A_1·E_1) = P_2 / (A_2·E_2) (combined for equal deformation)

Note

Immediately tells load ratio: P_1/P_2 = (A_1·E_1)/(A_2·E_2) → load shares with axial rigidity.

Conditions

Simplification of compatibility when lengths are equal.

Allowable (Working) Stress and Safety

Formulas

σ_allow = σ_y / F.S. (or σ_u / F.S.)

Meaning

σ_allow = allowable (working) stress (MPa); σ_y = yield stress (MPa); σ_u = ultimate stress (MPa); F.S. = factor of safety (dimensionless)

Watch out

Some codes use yield-based (safety against plastic deformation); others use ultimate-based (safety against fracture). For ductile steel in tension, typical F.S. = 1.5–2.0 on yield; for brittle materials or compression, may be 2.0–3.0 on ultimate. Always check the applicable code (NSCP 2015, AISC 360).

When to use

Design check: computed stress must not exceed allowable stress. Choose F.S. based on code (NSCP 2015, AISC 360).

Common values

Value

1.5–2.0

Symbol

F.S.

Quantity

Typical Factor of Safety (Ductile Steel, ASD)

Value

2.0–3.0

Symbol

F.S.

Quantity

Typical Factor of Safety (Brittle Material / Compression)

Value

0.6 × F_y ≈ 150 MPa

Symbol

σ_allow

Quantity

Allowable Tensile Stress (A36 Steel, per AISC ASD)

Important facts

  • Allowable stress design (ASD) is the traditional method; compare computed stress to σ_allow and require computed σ ≤ σ_allow.
  • Modern codes (AISC 360, NSCP 2015) often use Load and Resistance Factor Design (LRFD), which applies factors to loads and resistances separately; same principle, different implementation.
  • For ductile materials (mild steel), failure is often taken as yield (inelastic deformation); F.S. on yield is typical.
  • For brittle materials (cast iron, concrete), failure is fracture; F.S. on ultimate is used.
  • The choice of F.S. depends on confidence in loads, material properties, and analysis method. Typical ranges: 1.5–2.0 (ductile, well-known loads) to 3.0–4.0 (brittle, uncertain loads).

Key definitions

Allowable Stress (Working Stress)

Example

Structural steel A36: σ_y = 250 MPa, F.S. = 1.67 → σ_allow = 250/1.67 ≈ 150 MPa (per AISC).

The maximum average stress permitted in a member under service loads, computed as yield (or ultimate) stress divided by a safety factor.

Factor of Safety (Safety Factor)

Example

F.S. = 2 means the allowable stress is half the failure stress; a 50% overload before failure (in a simple analysis).

Dimensionless ratio (>1) of the failure stress to the allowable stress; accounts for uncertainties in loads, materials, and analysis.

Must remember

  • δ = PL/(AE) is the WORKHORSE formula. Master it: elongation is proportional to load and length, inversely proportional to area and stiffness. Use it in nearly every problem.
  • Distinguish single shear (τ = P/A) from double shear (τ = P/2A). A single careless error here costs points on bolted/riveted connection problems.
  • Bearing stress is σ_b = P/(d·t), NOT the bolt's circular cross-section area. The projected area d×t (diameter × thickness) is the contact rectangle on the hole wall.
  • Free thermal expansion δ_T = α·L·ΔT produces ZERO stress. Only RESTRAINT creates thermal stress σ_T = E·α·ΔT. This is a classic confusion point.
  • Hooke's Law (σ = E·ε) applies ONLY within the proportional (elastic) region. Beyond yield, the material is plastic and the curve is non-linear. Do NOT use Hooke's law for post-yield behavior.
  • In indeterminate problems, use three steps: (1) Equilibrium ΣF = 0, (2) Compatibility (equal deformations or zero net deformation), (3) Force–deformation δ = PL/(AE). Solve simultaneously.
  • In composite members (steel + concrete, or two different materials), load shares with axial rigidity AE. Stiffer material takes proportionally more load: P ∝ A·E for equal strain.
  • Poisson's ratio ν is the NEGATIVE ratio of lateral strain to axial strain. For most metals, 0.25 ≤ ν ≤ 0.35. Higher ν (approaching 0.5) means more lateral contraction for the same axial strain.
  • Generalized Hooke's law in 3D: each strain depends on ALL three stresses via ε_x = (1/E)[σ_x − ν(σ_y + σ_z)], etc. This is the foundation for combined-stress problems.
  • Always check units. N and mm² give stress in MPa; E in MPa or GPa (convert consistently). A common error: mixing mm and m, or forgetting to convert GPa to MPa.

Last minute tips

  • In bolted/riveted connections, ALWAYS check three items: (1) shear in the bolt/rivet, (2) bearing in the plate, and (3) net-area tension (if there's a hole row). Missing one is a common exam mistake.
  • For thermal problems, ask yourself: 'Is the member free to move?' If YES → zero stress, only deformation. If NO (restrained) → stress develops. Use equilibrium + compatibility if partially restrained (gap problem).
  • When you see 'composite column' or 'two materials in series,' immediately set up: equilibrium P = P_1 + P_2, compatibility δ_1 = δ_2, then substitute δ = PL/(AE) for each. Solve the system—this is a standard indeterminate pattern.
  • Remember the relationship G = E/[2(1+ν)]: if you're given two elastic constants, you can find the third. For steel, E ≈ 200 GPa and ν ≈ 0.28 → G ≈ 80 GPa. Memorize these typical values.
  • On the exam, when computing deformation δ = PL/(AE), pause and double-check: Is P constant over the entire length? If load changes mid-bar, break it into segments and sum. If bar hangs under its own weight, integrate. This step alone prevents half the errors.

Comparison tables

Single Shear vs. Double Shear

FeatureSingle ShearDouble Shear
Number of Cut PlanesOneTwo
Shear Area (A_shear)Cross-sectional area of connector (A)Twice the cross-sectional area (2A)
Shear Stress Formulaτ = P / Aτ = P / (2A)
Stress for Same ForceHigher (all force on one plane)Lower (force split over two planes)
Common ApplicationRivets between two plates (lap joint)Bolt between three plates (central gusset or hanger)
Maximum Load CapacityLower (limited by A)Higher (load shared, same material)

Normal Stress vs. Shear Stress vs. Bearing Stress

Stress TypeDirection Relative to AreaFormulaCommon Failure Mode
Normal (Axial)Perpendicular (⊥) to resisting areaσ = P / ATensile rupture or compressive crushing
ShearParallel (∥) to resisting areaτ = V / A (single) or V / (2A) (double)Shear failure / cut-through (rivets, bolts, keys)
BearingPerpendicular, contact pressure on hole wallσ_b = P / (d × t)Hole crushing / tear-out

Free Thermal Expansion vs. Restrained Thermal Stress

ConditionDeformation (δ_T)Thermal Stress (σ_T)Outcome
Free (Unrestrained)δ_T = α·L·ΔT (present)σ_T = 0 (no stress)Member expands/contracts freely; no internal stress
Fully Restrained (Fixed Ends)δ_T = 0 (expansion blocked)σ_T = E·α·ΔT (develops)Thermal expansion prevented; internal stress (compression if heated, tension if cooled)
Partially Restrained (Gap g)δ_T reduced by gap closureσ_T develops only after gap closesMember moves until gap is consumed, then stress builds

Elastic vs. Plastic Deformation (Stress–Strain Diagram Regions)

RegionStress LevelStrain BehaviorPermanent Set?Hooke's Law Valid?
Linear (Elastic) RegionBelow proportional limit (~σ_y for ductile steel)Directly proportional to stress (ε ∝ σ)No (recovers fully on unload)Yes (σ = E·ε applies)
Yield Plateau (Ductile Only)At yield point (σ_y); small stress increase → large strainStrain increases rapidly with little stress changeYes (permanent deformation)No (non-linear)
Strain-Hardening (Plastic) RegionBeyond yield, up to ultimate (σ_u)Large inelastic strain; curve risesYes (significant plastic deformation)No (non-linear and non-proportional)
Fracture / RuptureAt rupture stress (lower than ultimate for ductile materials due to necking)Material fails; no more stress increaseYes (material breaks apart)N/A (material fractured)

Material Elastic Constants (Typical Values for Common Materials)

MaterialE (GPa)G (GPa)ν (Poisson's Ratio)α (×10⁻⁶ /°C)
Structural Steel (A36, A572)200800.27–0.3011.7
Aluminum Alloy70260.3323.6
Concrete20–308–120.15–0.2010–14
Cast Iron100–15040–600.2510–12
Brass100–11037–410.3418–19

Diagrams

Simple Stresses and Strains — Concept Map

Hierarchical concept map showing how normal stress, shear stress, and bearing stress relate to strain, deformation, and material properties. Emphasizes the core formula δ = PL/(AE) and its application in indeterminate problems.

Solving an Indeterminate Axial Member Problem

Step-by-step flowchart for solving indeterminate axial problems. Emphasizes the three-step method: equilibrium, compatibility, force–deformation, and simultaneous solution. Includes decision points for common constraint types.

Stress vs. Strain: Which Formula to Use?

Decision tree guiding students to the correct formula based on what is asked: normal stress (σ = P/A), shear stress (single or double), bearing stress, or deformation. Color-coded by category (stress vs. strain).

Stress–Strain Diagram: Material State Transitions

State diagram showing the progression of a ductile material (e.g., mild steel) through the stress–strain curve: elastic region, yield point, strain-hardening (plastic flow), ultimate strength peak, necking, and fracture. Each state annotates key material behavior.

Simple Stresses and Strains is chapter 1 of 8 in the Strength of Materials part of Super Tutor's CELE review. The Civil Engineer Licensure Examination is given by Professional Regulation Commission (PRC) — Board of Civil Engineering; its dates, format and passing rules are on the CELE page. See the CELE guide.

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